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APV Homogenizer Parts & Service

Maximize Performance with SPX FLOW Plate Heat Exchanger Aftermarket & Services

SPX FLOW plate heat exchanger Aftermarket & Services are positioned to maximize performance, uptime and minimize process downtime. SPX FLOW leverages over 100 years of plate heat exchanger design expertise, to develop optimized and continuous process flow.

We are committed to helping you improve the performance and profitability of your heat transfer equipment and solutions throughout its entire lifetime. Lifetime performance depends on a long line of factors that can affect uptime, efficiency and costs. From genuine OEM spare parts to advanced leakage detection, our services are designed to meet your unique operational needs to ensure maximum performance and return on investment from your plant and equipment.

Discover how SPX FLOW can help you achieve peak performance

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SPARE PARTS

Comprehensive Solutions for Heat Exchanger Optimization

SPX FLOW offers a complete set of genuine spare parts for SPX FLOW heat exchangers. The commodification of genuine spare parts is highly variable and customizable to fit the needs of custom-designed equipment. SPX FLOW process engineers recommend a spare parts procurement plan to customers. Depending on the operating dependence of the heat exchanger, holding a set of vital spare parts on-site could be necessary to mitigating unexpected production line downtime.

The use of SPX FLOW genuine spare parts is critical to the optimization, longevity and integrity of purchased equipment. SPX FLOW genuine heat exchanger spare parts are precisely measured and fabricated for purchased equipment. Non-genuine spare parts that are off in measurement or material properties even minutely could cause lasting damage to an otherwise optimal heat exchanger.

Examples of spare parts required include gaskets (single or multi-piece, made from materials like NBR, EPDM, or FKM), heat transfer plates (standard, DuoSafety, or semi-welded pairs), tie bars and nuts for clamping, port rings, connector bosses, frame components (head, follower, top and bottom bars, and end support), and accessories such as in-line filters, safety screens, tightening tools, insulation jackets and drip trays.

Key Benefits

  • Minimized downtime with readily available critical components
  • Guaranteed compatibility and extended equipment life
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SERVICE

Heat Exchanger Upgrades for Evolving Processes

As a heat exchanger ages, factory processes around the heat exchanger may change. SPX FLOW process application engineers can expand the scope of a product through detailed upgrades. Through our restream process, upgrading a heat exchanger to fit the contemporary needs of a process is conducted quickly to minimize factory downtime and ensure an optimized future process. We work with you to ensure your equipment evolves with your operations.

Reconditioning for Restored Efficiency

Restore your heat exchanger’s thermal performance with professional reconditioning services. Our team uses advanced mechanical and chemical cleaning methods to achieve original efficiency levels, either on-site or at an SPX FLOW Authorized Service Provider.

Key Benefits

  • Quick, efficient upgrades to minimize disruptions
  • Enhanced functionality for modern production demands
  • Tailored solutions from our experienced engineers

Key Benefits

  • Restored performance and operating efficiency
  • Comprehensive plate cleaning and regasketing
  • Flexible options for on-site or off-site servicing

Redesigning Services

The extensive research and development teams at SPX FLOW are consistently designing cutting edge process solutions. As a heat exchanger ages, designing a new version to fit the consistently adapting needs of a production line is a capability SPX FLOW excels at. Offering personalized attention and careful craftsmanship.

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Consultancy & Audits

Our engineers are available to conduct on-site audits of your plant and plate heat exchangers to identify areas where upgrades or replacements can further lower your cost of ownership by improving efficiency and reducing your operating and maintenance expenses.

Leakage Detection with GAPPSCAN Technology

Leakage detection is a critical tool for predictive maintenance, enabling precise and efficient audits. At SPX FLOW, we leverage the advanced Gappscan leakage detection systems, known for their accuracy and reliability.

The GAPPSCAN Advantage

Gappscan technology enhances leakage detection by delivering exceptional precision without the need to dismantle heat exchangers. This innovative approach minimizes downtime and ensures operational continuity.

Key Benefits

  • Non-Invasive Testing: Conduct leakage detection without disassembling equipment, ensuring minimal disruption to operations.
  • Fast Test Process: On-site inspections are quick, minimizing downtime.
  • Eco-Friendly: No chemicals, gases, or additional media are used, making the process environmentally friendly.
  • Exceptional Sensitivity: Sensitivity below 5 microns, with a pass/fail threshold equivalent to a single 20-micron hole. Intermediate results monitoring is also recommended.
  • Rapid Results: On-the-spot assessment identifies necessary actions immediately.
  • Test Certification: Includes GPS equipment traceability and a display of liquid contamination volume for clear reporting.
  • ISO 9000 Compliance: Fully compatible with your internal records, ensuring a seamless documentation process.
  • Hazardous Media Applications: Ideal for environments using ammonia, glycol, or other hazardous substances. Tests can be performed by draining just one circuit of the heat exchanger.

Specialized for Double-Wall Plate Heat Exchangers

Gappscan technology is also perfectly suited for leakage detection in double-wall (duosafety) plate heat exchangers, offering an additional layer of safety and performance assurance.

Key Benefits

  • Inspection by certified SPX FLOW heat exchanger experts ensures correct calibration and inspection procedures.
  • Minimal production losses due to the non-invasive and efficient testing process.

Choose SPX FLOW and Gappscan for precise, efficient, and hassle-free leakage detection. Ensure the integrity of your systems while maintaining operational efficiency. To set up a test for your plate heat exchanger, simply contact your nearest SPX FLOW location.

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SERVICE SOLUTIONS

Comprehensive Service Solutions Tailored to Your Needs

Optimize performance, increase efficiency, and reduce downtime with our expert services. Discover how SPX FLOW can help you achieve operational excellence with our comprehensive service solutions.

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Service Level Agreements

Achieve optimal performance and reliability with fully tailored Service Level Agreements (SLAs). Our global network and qualified service teams provide routine maintenance, troubleshooting, diagnostics and consultancy so you can focus on production. In addition, we provide additional support such as training, audits and upgrades available to meet your needs. A dedicated Single Point of Contact ensures streamlined support every step of the way.

Benefits of Our SLAs

  • Increase equipment availability
  • Reduce emergency downtime
  • Improve resource utilization
  • Predict cost allocations
  • Reduce on-site inventory and operational expenses

Parts Level Agreements

Simplify spare parts management with our Parts Level Agreements (PLAs). Aligned with your preventive maintenance schedule, PLAs ensure you get the right parts when you need them—no on-site inventory required. A dedicated Single Point of Contact coordinates delivery and parts planning, providing OEM parts and global support. Customize your PLA with inventory reviews, priority delivery and tailored spare parts packages.

Benefits of Our PLAs

  • Reduce inventory costs and increase operational savings
  • Maximize equipment uptime
  • Plan and schedule downtime efficiently
  • Streamline operations with a single point of contact

First Year Care Program

Ensure a smooth transition from installation to full production with our First Year Care Program. Designed to support your new equipment from day one, this comprehensive package includes expert training, preventive maintenance, critical spare parts and 24/7 remote support. Our team works closely with yours to maximize uptime, build operational confidence and optimize performance—without long-term commitments.

Benefits of Our First Year Care Program

  • Seamless transition from installation to production
  • Reduce unplanned downtime with spare parts and support
  • Empower operators through hands-on training
  • Maintain peak efficiency with scheduled maintenance
  • Flexible program with no long-term contract required

Upgrade Services

Unlock your plant’s potential with our flexible upgrade solutions. As technology and markets evolve, we offer innovative enhancements to boost efficiency, accommodate new products and expand capacity. Upgrades include water saving, energy saving, or enhancing the capacity of your homogenizer. Our experts will work closely with you to identify areas for improvement, optimizing your existing systems for measurable results.

Benefits of Service Upgrades

  • Increase capacity and plant performance
  • Reduce energy consumption
  • Improve competitiveness
  • Ensure compliance with changing regulations
  • Maximize return on investment

Equipment Rentals

Meet short-term production demands or bridge gaps with SPX FLOW’s high-quality rental equipment. Every piece is meticulously maintained, inspected and tested to deliver reliable performance.

Why Choose SPX FLOW Rentals?

  • Short-term capacity increases
  • On-site R&D trials and recipe development
  • Production technology testing
  • Breakdown stop-gap solutions

Start-Up Services

Ensure success from day one with start-up services that set your equipment up for long-term performance and minimal disruption, including expert installation for accurate setup and on-site commissioning supervision to ensure optimal safety and efficiency.

Key Benefits of Our Start-Up Services

  • Set optimal performance parameters
  • Reduce energy consumption and increase safety
  • Extend the lifespan of your equipment
  • Achieve maximum uptime and reliability

Ad-Hoc Support

Our ad-hoc support services deliver on-demand solutions for maximum uptime, providing immediate expert assistance to resolve technical challenges. With rapid diagnostics, targeted problem-solving and access to global specialists, we help ensure seamless operations whenever issues arise.

Key Benefits of Our Ad-Hoc Support

  • Access expertise instantly when you need it
  • Minimize disruptions with rapid problem resolution
  • Enhance productivity without straining internal resources

Ensure seamless operations with our Ad-Hoc Support Services. Reach out today to learn more!

Remote Support

Our remote support services deliver fast, effective solutions to keep your systems running smoothly, with immediate diagnostics and troubleshooting, ongoing optimization sessions and global access. Optimize your operations—contact us today to learn how we can help.

Key Benefits of Our Remote Support

  1. Minimize downtime with fast, efficient solutions
  2. Access expert support without geographical constraints
  3. Maintain productivity 24/7/365

Frequently Asked Questions

Regular maintenance ensures your APV Plate Heat Exchanger operates at peak efficiency by preventing leaks, reducing fouling and extending equipment life. It also minimizes costly downtime and avoids unexpected failures.

Signs include increased pressure drops, reduced heat transfer performance and visible leaks. Regular inspections, including cleaning schedules, help identify and resolve these issues before they escalate.

Without proper maintenance, issues like gasket failure, corrosion and fouling can arise. This may lead to inefficiency, higher operational costs, or even complete equipment failure, disrupting your processes.

Basic tasks like cleaning may be done in-house. However, complex servicing, such as disassembly or gasket replacement, should be handled by qualified personnel or authorized SPX FLOW technicians to ensure safety and proper functionality.

Yes, SPX FLOW offers on-site reconditioning services for APV Plate Heat Exchangers. These include cleaning, regasketing and inspections. For more extensive refurbishments, services are available at SPX FLOW Authorized Service Provider locations.

Gappscan is an advanced technology used to detect leaks as small as 5 microns in APV Plate Heat Exchangers. It eliminates the need for disassembly, reduces downtime and provides on-site results using eco-friendly methods, ensuring efficiency and compliance.

APV Genuine Spare Parts are engineered to match exact specifications, ensuring seamless compatibility and superior performance. Fabricated from premium, high-quality materials and rigorously tested, they extend equipment life while minimizing downtime and inefficiencies.

APV Genuine Spare Parts are designed for precision and durability, tailored to meet the needs of your APV Plate Heat Exchanger. Backed by expert support, they reduce risks of inefficiency, breakdowns and costly repairs caused by inferior alternatives.

Upgrading ensures your heat exchanger meets evolving operational demands and industry advancements. It enhances efficiency, prevents bottlenecks and aligns with process updates, avoiding full replacement and reducing downtime.

Stop operation immediately, release pressure and inspect for issues such as fouling or gasket wear. Use APV Genuine Spare Parts for replacements and follow assembly guidelines to restore your exchanger’s efficiency and reliability.

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