Consistator Origin Series - Scraped Surface Heat Exchangers

Product Type(s) : Fat Crystallization Equipment
Industries : Fats & Oils

Description :

Consistator Origin Series is designed for robust and efficient heat transfer. Offering application adaptability, flexible configuration and ease of maintenance.

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The Gerstenberg Schroder Consistator Origin scraped surface heat exchanger is a versatile and robust system, specifically engineered to operate effectively even in harsh conditions. It is designed to heat or cool low and medium viscous products, with or without particles. This heat exchanger is compliant with 3-A sanitary requirements and is available in both horizontal and vertical configurations.

The horizontal design features a sturdy stainless-steel frame and can be expanded to accommodate up to six cylinders. The vertical design offers a manual "pivot-point" feature, allowing easy repositioning of the cylinder in production or service modes, while requiring minimal space.

With its adaptable platform and exceptional performance, the Gerstenberg Schroder Consistator Origin is the ideal choice for ensuring efficient heat exchange in demanding applications.

Application

Heating
Cooling
Crystallization
Pasteurization
Sterilization

Benefits:

Versatile and flexible configuration
Offered in horizontal and vertical set-up
Flexibility for different applications
Easy and fast maintenance
Enhanced design of hinged scraper blade
Choice of single and double mechanical cartridge seals
Tangential ports for improved functionality
Supported by a team of skilled and experienced engineers

The Gerstenberg Schroder Consistator Origin Series is specifically engineered to operate within a temperature range of 14 to 302°F (-10 to 150°C) and can withstand a design pressure of up to 290 psi (20 bar) in its standard version. Additionally, an optional version is available, capable of handling pressures of up to 362 psi (25 bar).

The construction materials used in this series enables the safe handling of fluids such as acidic products. Moreover, its flow-design ensures minimal pressure drop, allowing for efficient processing of products that may contain particles and solids.

Gerstenberg Schroder Consistator Origin is available in three different lengths: pilot (5x20), small (5x40), and long (5x80). This versatile range caters to the needs of both production and pilot lab facilities.

Irrespective of your application, our various Origin options provides a tailored design that seamlessly caters to your current requirements while remaining adaptable for future processing needs. The Gerstenberg Schroder Consistator Origin scraped surface heat exchanger provides flexibility based on your product, production volume, hygienic requirements, space constraints and heating/cooling medium. It allows for easy adjustment to meet your process needs due its modular design. There is a choice between stainless steel or duplex steel with three optional rotor diameters available. Our standard offering includes a self-loading hinged scraper blade, while a floating flat blade is suitable for various products, including those with particulates. Additional options encompass rotor heating, insulation and double mechanical seals.

The Gerstenberg Schroder Consistator Origin Series adheres to 3-A sanitary design and fabrication standards, and is certified for PED, CE and CRN compliance. Although we did not pursue a certificate, the design is built to EHEDG standards.

Standard unit for high-flexibility and medium viscosity

Product pressure: 20 bar (290 psi)
Product wetted components made of 1,4404 / AISI316L
Rotor diameter: 97 mm (3.8")
PEEK Scraper blades featuring a self-loading hinged design compatible with the 97 mm (3.8") rotor / shaft diameter
Motor Options:

50Hz 400V motor: 3kW (4 hp) / 278rpm/103 Nm (76ft*lb) or 60Hz 460V motor: 2,2kW (3 hp) / 213rpm/99 Nm (73ft*lb)

Two single mechanical shaft seals:
- High hygienic demands
- Extended operational-time and reduced CIP-time for higher production output
- The in-cartridge design allows for fast and easy maintenance
- Widely available SIC/SIC sealing surfaces
- EPDM gaskets

Customization options

Product wetted parts in duplex steel (1.4462 / SAF2205)
- 25 bar option
- Acidic products
- Abrasive products
Rotor diameter: 112 mm (4.4”) for:
- enhanced heat transfer
- reduced contact time with heating surface, minimizes heat exposure to the product
- shorter holding/heating time, minimizes exposure to the product
- less holding volume reduces product waste
Rotor diameter: 72 mm (2.84”) for:
- Handling larger particles
- Lower pressure drop, suitable for smaller pumps
Compatibility with the 72 mm (2.84”), 99 mm (4"), or 112 mm (4.4”) rotor / shaft diameters with a PEEK/PTFE floating scraper blade
50 Hz / 400V motor: 2.2 kW (3,0 hp) / 176 rpm / 119 Nm (88 ft*lb), 4 kW (5.4 hp) / 142 rpm / 270 Nm (199 ft*lb)
60 Hz / 460V motor: 3 kW (4 hp) / 328 rpm / 87 Nm (64 ft*lb), 3.7 kW (5 hp) / 181 rpm / 195 Nm (144 ft*lb)
Heatable rotor
- to avert product build-up when cooling crystalizing products
- can be added later for future needs
Two flushable double mechanical seals
- for aseptic design (compatible with aseptic fluid or steam)
- for solidifying or abrasive product particles like sugar (with water flush)
- single mechanical seal can easily be upgraded
Clip-on insulation for easy mounting/dismounting
Gasket material : FPM/FKM

The blade selection is influenced by various factors such as compatibility with heat exchanger tube material product fluid characteristics, processing temperatures and cost considerations. For the Consistator Origin series, the rotator diameter also impacts the choice of blade.

Blade style: Self-loading Hinged Blade

Size: 348 mm (13.7 inch)

Material: PEEK

Part Number: LL119712

Temperature Limitations: Up to 177°C (320°F)

Applications: Ideal for medium viscosity substances such as sauces, purees and dressings.

Compatible with rotor / shaft diameter of the 97mm (3.8")

Constructed with molded plastic for high tensile strength and elongation
Equipped with special “knuckles” for blade positioning

Blade style: Floating

Size: 195 mm (7.7 inch)

Material: PEEK/PTFE

Part Number: GS7000-7243

Temperature Limitations: 150°C (302°F)

Applications: ideal for Low to medium viscosity sauces, purees and dressings.

Compatible with rotor / shaft diameters of 72 mm (2.84”), 99 mm (4"), or 112 mm (4.4”)

Made of molded plastic
Offers low friction values

Consistator Origin Series - Scraped Surface Heat Exchangers

FEATURES

DIMENSIONS & SPECIFICATIONS

OPTIONS & PERFORMANCE

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