Reworker for Butter and Fats
Industries : Dairy
Enhance your butter processing operations with the Gerstenberg Schröder® Butter Reworker System. This advanced solution enhances flexibility, efficiency and product quality, making it essential for any butter production facility. Designed for continuous reworking of bulk products like butter, AMF and vegetable fats, it prepares them for further processing and tailoring to specific market demands.
FEATURES
At SPX FLOW, we are committed to delivering advanced solutions for butter production. The Gerstenberg Schröder® Butter Reworker is designed to provide unmatched flexibility, efficiency and quality when reworking bulk butter and similar products. Ideal for repacking, adjusting composition or adding ingredients like water, salt or cultures, this reworker is versatile enough for a range of butter processing needs, including AMF and vegetable fat applications.
Enhanced Product Quality
Gentle processing ensures minimal moisture loss and prevents air incorporation, maintaining the natural texture of butter. An optional vacuum treatment reduces air content, producing a denser, higher-quality product.
Operational Flexibility
Designed for butter, AMF, and vegetable fat, the Butter Reworker allows on-the-fly injection of ingredients like water and salt, enabling tailored product adjustments.
Safety
With an optional integrated unwrapping system, operators avoid heavy lifting, enhancing workplace safety and compliance with health and safety regulations.
Efficiency
Frequency-regulated motors provide precise control, ensuring optimal performance and reduced energy consumption. Continuous processing maximizes throughput, essential for high-productivity environments.
High Hygiene Standards
The Butter Reworker includes an automatic Cleaning-in-Place (CIP) system that maintains stringent sanitary standards. Constructed from high-quality stainless steel (AISI 316 for product-contacting parts), it offers durability, hygiene and compliance with food safety regulations.
Applications
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Continuous production of butter
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Sweet butter (with or without salt)
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Cultured butter (with or without salt)
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Various spreadable butter types, dairy blends, and high-moisture butter
The Butter Reworker System is an invaluable tool for butter processing plants seeking to optimize their operations with a solution that prioritizes quality, safety and efficiency.
The Butter Reworker System enhances the butter reworking process through several key steps:
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Bulk Product Handling: Efficiently processes frozen or tempered bulk butter at capacities ranging from 500 to 7,000 kg/h, supporting continuous, large-scale operations.
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Gentle Processing: Gentle handling minimizes moisture loss and air incorporation, preserving butter's natural texture and quality.
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Vacuum Treatment (Optional): An optional vacuum treatment enhances density and quality, resulting in better weight accuracy at packaging.
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Ingredient Injection: Allows for precise ingredient addition, such as water, salt, or cultures, tailoring product composition to meet specific specifications.
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Gear Motor Protection: Integrated gear motors monitor auger loads, preventing equipment damage and ensuring reliability.
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CIP System: An automated Cleaning-in-Place system maintains high hygiene standards and food safety compliance.